Socket weld fittings

To put it in laymen terms, a socket weld fitting is basically a pipe attachment detail where in a pipe is inserted into a specifically recessed area of a fitting, flange or valve. Socket weld fittings are different from butt-weld fittings as in these are commonly used in instances where the pipe diameter is small. A majority of the times, socket weld fittings are used where the major considerations are high leakage intensity and great structural strength.


As of today, these fittings are widely used in many industrial sectors, owing to the fact that these fittings are comparatively much better than most other mechanical joining methods. Over the past few years, the usage of socket weld fittings has increased considerably, with these having replaced many other joining methods. As for the future, the usage of these fittings is only expected to increase further.


Super industrial lining Pvt. Ltd. is an organization that is engaged in manufacturing and supplying of a wide range of fluoro polymer lined pipes, fittings and valves. Along with socket weld fittings, the organization's product range also includes PFA lined valves, PTFE Lined pipes, engineering glass equipments, butt weld pipe fittings and many more. Based in Gujarat, India, the organization was established in the year 2009 by a team of dexterous professionals having extensive expertise in relevant segments. The organization is also a leading exporter of pipes, fittings and valves, with it's primary export market being Malaysia.

Features of socket weld fittings

• These are made only from materials that are inherently resistant to corrosion, abrasion, chips and winding.

• Socket weld fittings also have the requisite tolerance to shocks and vibrations.

• These have very high fatigue resistance.

• The structural integrity of these fittings does not get compromised at high temperature and pressure levels.

• Socket weld fittings are simple to use, highly durable and basically require almost negligible maintenance.

• Almost all socket weld fittings have the requisite dimensional accuracy, ensuring their optimum suitability.

 

Types of socket weld fittings

• Full coupling
• Half coupling
• Reducing coupling
• Reducing insert
• Union
• Elbow 90 degrees
• Tee straight
• Cross

Advantages accorded by socket weld fittings

• These are perfectly suited for lines in which leakages would be very expensive or dangerous like in lines that convey flammable, toxic or expensive materials.

• Socket weld fittings are also ideal for use wherever good flow characteristic is a necessity and also where the pipe work is permanent.

• As compared to butt weld fittings, the construction and installation costs of socket weld fittings are much lesser.

• Unlike many other mechanical joining methods, the pipe does not require to be beveled for weld preparation during the use of socket weld fittings.

• A lot of the times, these fittings are also being used in place of threaded fittings, for further minimizing the scope of leakage.

PFA Lined Butterfly Valves

PFA lined butterfly valves and other valves such as Teflon lined valves and Ball valves are quite popular in various industries. These products have got the appreciation of the users due to tough and reliable. In other words, all these types of valves are made of fine quality plastic or metal and can handle a good amount of water pressure at any place.


You may be thinking about purchasing any one of the lined valves from PFA lined butterfly valve, ball valves and Teflon lined valves. But, you may not be sure of which of these can prove best for you. So, through this article, we will tell you some features of all these valves.

 

Benefits of PFA Butterfly valve and other valves

PFA butterfly valves

It is the valve that is not short on features. This valve has such many reinforcement agents. This way it can becomes a valve that is corrosion resistant. Some of the metal valves are heavier, so it may get tough for you to install it, however, with PFA butterfly valve, you don’t have to deal with the same.

It is light weight and can be installed easily. You may think that would it be able to last long if it is light weight. Well, it is made of such high quality material that makes a last longer. Furthermore, you can also find it easy to operate it as it has a simple design.

One of the characteristics of this machine is that it you can open and close it quickly due to its small size. It means you don’t much structural support for it. Moreover, whether you want to operate it manually, pneumatically or electronically, you can do it all as per your convenience.

Ball Valve

You can find this valve being qualitative as well. Finest lined ball valves come with a PTFE protector. PTFE plays a crucial in preventing the development of micro-fissures when there is compressive stress. These valves are light weight and do not allow any corrosion.

Teflon Lined Valves

Main feature of the Teflon lined valve you can enjoy is that it is low friction. Also, you find it easy to seal your valve with the use of it. It has the capability of sealing the ball and shutting off the pressure.

If we look at the advantages of PFA lined butterfly valve and other lined valves, it is better than alloy valves and you can get it at reasonable prices.

PTFE high pressure bellows

PTFE High pressure bellows are a device specifically constructed for the purpose of furnishing strong blast of air. In layman's term, the primary application of a bellows is blowing on a fire to supply it with additional air. These bellows are an absolute essential in a wide range of industries such as metallurgy, welding. Extending on this, the aforementioned sectors require so much heat that the usage of these bellows is required for delivering additional air to the fuel, as a result raising the heat output.

Bellows have been used in industrial processes since many decades and have greatly evolved also, from simply being a flexible bag comprising of a pair of rigid boards with handles to the highly effective PTFE high pressure bellows that are in use today.


Super Industrial Lining Pvt. Ltd. is an organization that is engaged in manufacturing, supplying and exporting of a wide range of products such as fluoro-polymer lined pipes, fittings, valves, machined components and many more. We are one of the leading organizations in our sector with a diverse clientele spread across India and overseas. We were established in the year 2009 and since then have expanded considerably, foraying into new markets, with our products being acclaimed everywhere.


Types of PTFE high pressure bellows

Owing to the wide range of uses these bellows have, there are variations to suit specific requirements. Some commonly used PTFE high pressure bellows are as follows,

• PTFE high pressure box bellows.

• PTFE high pressure pot bellows.

• PTFE high pressure accordion bellows.

• PTFE high pressure piston bellows.

• PTFE high pressure metal bellows.

Attributes of PTFE high pressure bellows

• These are manufactured only from superior grade raw materials sourced from reliable vendors of the market.

• PTFE high pressure bellows are resistant to corrosion, abrasion, chips and winding.

• These are designed and manufactured with specific emphasis given to ensuring these work flawlessly in all weather conditions.

• The bellows have a long functional life and require minimal maintenance.

• PTFE high pressure bellows are easy to operate and have the requisite safety features for the operator.

• These are specifically designed to ensure optimal functionality even in high temperature and pressure conditions.

Industrial evaporators : Energy efficient machines for various industrial sectors

Industrial evaporators are equipments that have wide usage in various sectors ranging from chemical industry to the food processing industry. In layman's term, industrial evaporators are equipments used to turn the liquid form of a chemical into it's gaseous form, with the liquid being vaporized or evaporated into gaseous form. It won't be an exaggeration to state that evaporators are an essential part of innumerable sectors. Moreover, in a world struggling with too much use of precious natural resources, industrial evaporators are increasingly being seen as devices that will help increase the overall energy efficiency at various industrial facilities.


Super Industrial Lining Pvt. Ltd. that is engaged in manufacturing and supplying of a wide range of products such as fluoro polymer lined pipes, fittings, valves, machined components, PTFE bush and many more. Our products are the preferred choice of organizations engaged in various sectors across India and overseas. Established in the year 2009, we are based in Gujarat, India and are run by a dexterous team of people with extensive expertise in relevant segments.


Tasks that evaporators perform

• The basic task of industrial evaporators is simply to remove water from a solution or a slurry by the process of evaporation.

• Another task that industrial evaporators perform is to transfer the heat energy from the heat source into the liquid inside the evaporator. To full fill this purpose, evaporators have a tubular heater called a shell and also a tube heat exchanger.

• Last but not the least, evaporators also perform the task of separating the evaporated water vapour from the evaporator liquid.

Features of industrial evaporators

• These are easy to operate and have the requisite safety features for the operator.

• Industrial evaporators are manufactured only from materials that have the requisite tolerance to corrosion and abrasion.

• These work flawlessly even in the most adverse weather conditions.

• A majority of industrial evaporators have a compact design and have optimal power efficiency.

• These evaporators are manufactured with utmost emphasis given to ensuring very good heat transfer coefficients at all temperature gradients.

• These have a long service life and require minimal maintenance.

Application areas of industrial evaporators

As mentioned in the first para, industrial evaporators are used in a wide range of industries, some of which are :-

• Food processing industry
• Chemical industry
• Waste water treatment sector
• Pharmaceutical industry

PTFE lined pipes & fittings

Over the course of past few years, the PTFE lined pipes and fittings have become the norm in many sectors, be it chemicals, waste management etc. It won't be an exaggeration to state that these pipes and fittings will completely replace conventional pipes & fittings in almost every industry some years from now.

The primary reason for this eventuality is the fact that since PTFE ( polytetrafluoroethylene) is non reactive by nature, reduces friction etc., the pipes and fittings made from PTFE help enhance the efficiency and productivity of industrial facilities. All these attributes coupled with the fact that PTFE lined pipes and fittings aren't too expensive as compared to conventional ones make them the preferred choice of organizations across the world.


Super Industrial Lining Pvt. Ltd. is an organization that is engaged in manufacturing and supplying of a wide range of fluoro polymer lined pipes, fittings and valves. Some popular products of the organization are PTFE lined pipes, PFA lined valves, industrial evaporators, slight flow indicators etc. Ever since establishment in the year 2009, the organization has grown steadily, with it's products being acclaimed across various markets.


Features of PTFE lined pipes & fittings

• PTFE lined pipes and fittings are inherently resistant to corrosion and abrasion.
• These work flawlessly even in the most adverse weather conditions.
• PTFE lined pipes and fittings have the requisite tolerance to shocks, impacts and also vibrations.
• These are ideal for use in applications with consistently extreme temperatures, whether it be way below freezing point or in excess of boiling point.
• Owing to their non reactive nature, these are ideal for use in applications where volatile chemicals are used.
• The pipes and fittings have a long functional life and require minimal maintenance.

Application areas of PTFE lined pipes & fittings

• Chemicals and allied products sector
• Waste management industry
• Industrial machinery
• Industrial air filters
• Laboratory environments
• Gas to gas heat exchangers

The above mentioned reasons very clearly illustrate why PTFE lined pipes and fittings are much more preferred by various industries. These are specially manufactured with utmost emphasis given to ensuring their robustness for harsh environments with high temperature fluctuations. Moreover, these pipes and fittings can easily withstand any unforeseen events that generally happen in chemical facilities, laboratory environments etc.

The importance of PTFE lined ball valves in the chemical industry

As is common knowledge, PTFE lined ball valves are an essential requirement in a whole host of industries. This is even more true for the chemical industry where innumerable processes and operations depend solely on these valves. Any requirement that involves controlling the flow, temperature, pressure etc of liquids and gases can be fulfilled by these valves. Since a large number of processes in the chemicals industry require precise control and involve the use of hazardous materials, the PTFE lined ball valves are specially manufactured for optimal suitability to such heavy duty usage. These valves can easily tolerate brutally acidic, corrosive and abrasive conditions.


Super Industrial Lining Pvt. Ltd. is an organization that is engaged in manufacturing, supplying and exporting of a wide range of fluoro-polymer lined pipes, fittings and valves. Apart from PTFE line ball valves, some other popular products of the organization include PFA lined valves, machined components, industrial glassware components and many more. The organization has a diverse clientele spread across India and overseas. It is managed by a dexterous team having extensive expertise in relevant segments.

Why are PTFE lined ball valves essential in the chemical industry

• In chemical and petrochemical processing plants, things such as isolation of critical equipment, miles of piping are essential. In all of these PTFE lined ball valves to required for smoother functioning of the chemical plant.
• The usage of high grade ball valves makes chemical processes much more efficient and safe, thus helping increase productivity and also ensuring there is no threat from exposure to personnel working around.
• Since a majority of the time, the chemical industry has to strictly adhere to environmental norms, the PTFE lined ball valves are required to ensure such adherence.
• A lot of the times, there are extreme operating conditions in chemical processes, this requires optimal process control at all times, with the margin of error being negligible. As a result, these valves are absolutely essential.

Some chemical processes where PTFE lined ball valves are an absolute necessity

• Heating and cooling of acids and caustic solutions
• Cooling of highly viscous products
• Cooling of water circuits
• Tempering and also the condensation of solvents, exhaust vapor & steam

Features of PTFE lined ball valves that make them suitable for the chemical industry

• The PTFE lined ball valves are fail safe, explosion proof and also flame proof.
• These are specifically designed to work in high temperature and pressure conditions.
• Another important feature of these valves that make them perfectly suitable for use in chemical processes is their tolerance to shocks, vibrations and adverse weather conditions.
• The valves have a long functional life and require minimal maintenance.
• These can be easily installed and if required, certain periodic tweaking can also be done to ensure more effectiveness of the chemical process.
• Moreover, these valves are built from materials that are intrinsically resistant to chips and winding.

PFA Lined Ball Check Valve

PFA lined ball check valves are a kind of quarter turn valve comprising of a hollow and pivoting ball. These valves generally allow the flow of liquid or gases in only a particular direction, as a result these are also referred to as non return valves, one way valves in many places. The basic working mechanism of PFA lined ball check valves is that these open in case of the ball's hole being perfectly in line with the flow and close when the ball's hole is pivoted at 90 degrees by the valve handle. Ideal for various shutoff and control applications, these valves consist of two ports, i.e – two openings, the fluid or gases will enter from one opening and leave from the other opening.

Super Industrial Lining Pvt. Ltd. is a renowned manufacturer, supplier and exporter of PFA lined ball check valves. It's other products include fluoro polymer lined pipes, fittings, machined components, PTFE bush etc. The organization is ISO 9001:2008 certified and has a diverse clientele spread across India and also overseas in countries such as Malaysia. Moreover, it is also appreciated for the integrity of it's workforce and for the utmost emphasis it puts on always maintaining product quality and customer satisfaction.

General body styles of PFA lined ball check valves :-

The PFA lined ball check valves typically come in 5 different body styles, these are,

• Single body
• Split body
• Three piece body
• Welded body
• Top entry

Application areas of PFA lined ball check valves :-

PFA lined ball check valves are ideal for use in :

• Metering pumps
• chemical and power plant fluid systems
• Sprinklers that are used for irrigation
• Domestic heating
• Rainwater harvesting systems
• Sanitation systems
• Water purification facilities

Attributes of PFA lined ball check valves :-

• PFA lined ball check valves ensure no clogging takes place due to dirt or any unwanted substance
• These have optimal flow efficiency and work flawlessly in all weather conditions
• These are resistant to rust and abrasion
• Robust construction and dimensional accuracy
• A majority of PFA lined ball check valves are 100 percent dielectrically spark tested, ensuring minimal discontinuities
• PFA lined ball check valves have a long operational life and require minimal maintenance

Lined Valve

Putting it in simple terms, a lined valve is a device that is used to regulate, control and direct the flow of fluids( the term fluids here encompasses gases, liquids, slurries etc. ) through various mechanisms such as opening, closing and obstructing the pre designed passageway. Lined valves are one of the most widely used devices in various industries, with their usage spanning sectors such as petrochemicals, plumbing and many more. Some examples of lined valves that are commonly used are FEP lined butterfly valve, lined ball check valve, PFA lined valves, antistatic lined valves and many more.

Super Industrial Lining Pvt. Ltd. is a renowned manufacturer, supplier and exporter of a wide assortment of fluoro-polymer lined pipes, fittings and lined valves. Since being established in the year 2009, the company has steadily grown, it currently has a diverse clientele spread across India. Apart from India, the company is also a prominent exporter of the aforementioned products to south east Asian nations such as Malaysia.

Salient features of lined Valves :-

• These are easy to fit and have a long functional life.
• These have optimal resistance to corrosion and abrasion.
• All lined valves are designed to work flawlessly even in adverse weather conditions.
• Valves such as FEP lined butterfly valve, lined ball check valve etc. can easily resist high temperatures and pressure.
• Lined valves are ideal for use in hydraulic, pneumatic, instrumentation and refrigeration applications.
• These require negligible maintenance, making them fit for use in heavy duty applications.

Major components of a lined valve :-

• Body
• Bonnet
• Ports
• Seat
• Disc
• Handle ( also called as an actuator)
• Stem
• Gaskets
• Balls and spring ( limited to lined valves that are used in high tolerance and high pressure applications)

Types of valves according to their operating positions :-

• Two-port lined valves – These can be shut ( allowing no flow at all), fully opened ( allowing for maximum flow) and partially opened ( allowing for limited and controlled flow). Two port lined valves are commonly used in oil refineries and other areas of the petrochemical industry.
• Three port lined valves – These are majorly used in intersections of two pipes. At these locations, three port lined valves allow the passage of fluid from one pipe while completely inhibiting the fluid passage from the other pipe.
• Four port lined valves – These are differentiated by their body which generally has 4 ports equally spaced around it. Four port lined valves are widely used for the purpose of taking a fluid sample without in any way having adverse effects on the prevalent pressure of the hydraulic system.